Some Studies On Cement And High Density Concrete
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Abstract
Cement is the most used building material on the planet earth and is responsible for 8% of
newlinethe total CO2 released. With the estimated increase in population in the coming decades
newlineand infrastructure needs, a surge in cement demand is expected. Approach while solving
newlinethis problem needs to be restructured to enhance the quality while meeting the demand and
newlinekeeping the carbon foot-print intact or lower for a given volume of production. This work
newlineintroduces a novel approach to increase efficiency of the cement with particle size
newlineengineering. Since raw materials used in cement production vary in quality across the
newlineglobe, the only feasible method of enhancement is through modification of mechanical
newlineparameters such as particle size and their distribution as one of the cost effective
newlinemechanisms. The study details an experiment on cement and concrete using a quotStimulatorquot
newlineto OPC. It s content was varied between 0 and 100 per cent in the intervals of 10%.
newlineThe optimum dosage of the stimulator was found from the results of tests conducted, such
newlineas water requirement, setting times, the heat of hydration, chemical shrinkage and
newlinecompressive strength parameters. Despite the reduction in the average particle size of
newlinecement by 38 to 47%, water requirement has shown a nominal rise of 10 to 17% for S40 to
newlineS50 cement mixes, respectively. For a known strength of concrete, 20-25% lesser quantity
newlineof stimulated cement was required (optimum dosage of stimulator) as against the concrete
newlinecontaining convetional OPC. This reduction in the requirement of cement quantity for a
newlinegiven volume leads to lower cost and lower amount of CO2 released. Implementation of
newlinethis method of cement production does not require the introduction of new machinery.
newlineStimulated cement portrayed a double peak PSD arrangement unlike OPC with a single
newlinepeak, thus representing the participation of 2 sets of particles in the process of enhanced
newlinehydration. The outcome of the study was used in developing High density and high
newlinestrength concrete. The single specific notable achievement is its early strength to an extent
newlineof 80% in a single day over the OPC. Durability tests conducted on concrete samples with
newlinethe optimum dosage of stimulator and OPC have depicted better durability than concrete
newlinesamples with conventional OPC.